SUGAR BEET PRODUCTION SYSTEMS


 

THE TECHNICAL FEATURES OF
SAMPLE PLATFORM

 
Width
Length
Height

5950 (mm)
12000 (mm)
6150 (mm)

After weighed generally barcode is taken.
 
Vehicle (trucks,long vehicle and tractor)drives under the platform
and after the barcode is scanned the system starts 
THE TECHNICAL FEATURES OF
MOVING CAT AND BRIDGE

Width
Length
Motor power
 CAT
Width
Length
Motor power
2450 (mm)
6160 (mm)
1,5 (kw)
 1880 (mm)
2230 (mm)
1,1 (kw)
 
Bridge system that moves back and forward and Cat system that
moves right and left at the same time
3.MOVING DRILL AND STAINLESS COVER

Width
Length

250 (mm)
5250 (mm)

304 quality stainless folding hydraulic cover system
 
HYDRAULIC SYSTEM
(REXTROTH OR SIMILAR)
 
OIL TANK
1000 x 8005 h:550 (mm)

Hydraulıc pump and electricity motor
Oil cooler hydraulic sylinders and connections.
WALKING WAYS AND STAIRS
Walking ways with special metal galvanized unslippery
widened type

CABLE CARRIER CANALS

Suitable for all types of season conditions,resistable against strokes

Open (heavy) serial cable carriers

THE TECHNICAL FEATURES OF POLSYTER CABIN

POLYSTER CABIN

Width 1500 (mm)

Length 2200 (mm)

Height 2450 (mm)

Area 3,2 m²

Weight 350 kg

Sound proof glasses with heat isolation system

CABLE CARRIER CANALS


Designed to control all the system

In a spacious and comfortable operator cabin

Easy and clear usage Control board with joystick system

Width 300 mm

Length 400 mm

Height 50 5 200 mm

BARCODE READER SYSTEM

After weighed on the scale ,before sample taken from the vehicle

driven into the station,system starts when the barcode is scanned.

It is protected against all stroke and all changes of weather.

PAINT AND UNDERCOAT


To protect the metal parts used in the sytem against weather

conditions and corrosion the needed paint equipment is preffered

from water resist ,epoxy undercover and acrylic paint.

Painting process was done using a paint from Ral Catalogue5used

world wide5as it may be needed later.

STAINLESS SCALE BUNKER

304 quality stainless steel

Scale chassis 100*100 profile pneumatic system festo or similar



CABLE PROTECTION CANALS


Cable protection canals appearances are elegant and also usable

WASHING MACHINE

Drum 304 quality stainless steel

Cover pneumatic folding system (festo) stainless steel

Motor power 1,1 kw

Beets are pre5washed on the scale bunker.They are poured into the washing machine.In the stainless celled drum beets are washed with pressured water homogeneously.The beets arepoured onto the belt opening pneumatic cover.

WATER TANK


Polyethylene 5000 lt upright water tank.

Elecronic water level control system


COMPRESSOR

1,215-220 3 hp pressured compressor

WATER PUMP

20 bar 12 cupe meter horizontal milled water pump

SORTING BELT

Width 570 mm

Length 10150 mm

Leaning celled conveyer belt

THE TECHNICAL FEATURES OF SORTING CHASSIS

WIDTH 600 mm

LENGTH 5000 mm

MOTOR POWER 0,75 kw

Pneumatic stainless cover

HEAD CUTTING MECHANISM

8 pieces stainless steel blade
1,5 kw brake motor
Manuel control board
Board buttons Water proof
Beets out of washing machine moves to the head cutter with conveyer belt Beets whose heads are cut by an operator poured onto the second scale bunker

OTOMATION WITH SIEMENS SCADA WINCC SYSTEM

System operation is done by siemens s75200 PLC and siemens switchgear production. On operator in the system all needed adjustments were done Besides again breakdown messages can be seen on the operator board.By the computer in the system barcode reader ,barcode writer,report writer and waste display can be controlled.Also production’s position can be watched on the computer.Essential messages are shown to the user in a probable lapse

A COMFORTABLE WORKING CONDITIONS

Inside parts of the machine were designed and placed available

SECOND SCALE BUNKER

304 quality stainless steel bottom mount.
304 quality stainless steel scale bucket

 

ELEVATOR WITH CHAINS

2,2 kw electronic motor mechanic part
Beets coming from conveyer poured into scale bucket Weighed beets are poured into milling cutter machine with elevator with chains

MILLING CUTTER MACHINE


Cutter motor 1,5 kw

Blade motor 2,2 kw
Galvanized triple mixing crank
304 quality stainless steel blade preservation covering
304 quality stainless steel mount.
304 quality stainless steel sensored cover.
Pneumatic out cover

PUREE TAKING PART

While the beets poured from scale bunker mixed in the triple mixing crank the blade starts at the same time taking samples.

After taking samples ,beets in the milling cutter machine poured into spiral system.

After the beets in the spiral system transferred to the secondspiral system outside with this spiral,beets are poured into vehicles.